CN

P&S

Digital and Intelligent System

The intelligent Andon system provides real-time monitoring of equipment status, material requirements, and quality deviations at each production station. By utilizing audio-visual alerts, electronic boards, and mobile notifications, it enables rapid response and closed-loop handling of exceptions.

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Andon System Configuration Example for General Assembly Shop: In this system, the Andon signal is integrated into each line's PLC. The line PLC then interacts with the MES and central control system, and the information is displayed on the LED screens installed at each line.

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Automated Vehicle Identification (AVI) System:
The system accurately tracks the identity, process route, and production progress of vehicles-in-process using technologies such as RFID and vision recognition, ensuring precise matching at each station and error-proofing control.

AVI System Implementation Example:

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AVI系统显示示例:

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Central Control Room (CCR): As the central hub for production orchestration, the system enables targeted distribution of work instructions, safety warnings, and real-time production data across different zones, levels, and types, guaranteeing organization-wide information alignment and high-efficiency coordination.

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Digital Twin Platform: The core hardware of this digital platform includes servers, LCD TVs, high-speed processors, adapters, and fiber optic communication systems. Leveraging 3D simulation and digital twin technologies, it displays 3D models of field equipment on visual devices. These models can be viewed from free angles, and their dynamic animations are linked to the equipment's operational data from PLCs. This enables the complete synchronous operation between the 3D digital models and the physical equipment. The 3D display is accessible via PCs, mobile phones, and WEB clients. The visual device interface allows for comprehensive equipment monitoring and transparent production processes, facilitating prompt responses to anomalies. Its monitoring capabilities encompass production progress, equipment operational status, and quality information.

3D Digital Platform Display Example:

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Powered by the seamless collaboration of Andon, AVI, CCR, and the 3D Platform, we build a highly efficient and transparent digital production ecosystem. This is driving the flexible advancement and intelligent future of automotive manufacturing.